Basic Information
Application
Aerospace, Agricultural Machinery, Heavy-Duty Machinery, Petroleum Metallurgy, Automotive Industry
Technical Class
Continuous Wave Laser
Laser Classification
ND: YAG Laser
Keywords
CNC Laser Cladding Machine
Transport Package
Plywood Case
Production Capacity
30 Sets/Month
Product Description
High Accuracy CNC Laser Cladding Machine
| Content | Parameters |
|---|
| Laser | 0.5-20kW, fiber, semiconductor, disc, etc. |
| Robot | Holding weight 16-150kg, wingspan 1600-3700mm, KUKA, ABB, FANUC, YASKAWA, etc. |
| Laser Processing Head | 0.8-50mm round, square spot, size can be customized, coaxial, paraxonic powder feeder |
| Powder Feeder | Airborne, gravity conveying, powder feeding accuracy ≤±2%, powder feeding amount 10-150 g/min, single unit, double units |
| Cooling-water Machine | Single temperature, dual temperature, cooling capacity according to laser selection |
| Optional Accessories | Inner hole cladding head, temperature closed loop, on-line detection, distance detection, offline programming, molten pool monitoring, etc. |
| Input Voltage | 360-480V Three-Phase Five-Wire System @50-60Hz |
Advantages
Laser cladding offers several advantages when compared with conventional coating processes, including higher quality coating material, very little distortion, and enhanced surface quality:
- Ability to place tailored performance-enhancing material exactly where required.
- Compatible with a wide choice of substrate and layer materials.
- Little or no porosity within the deposits (>99.9% density).
- Relatively low heat input results in a narrow heat affected zone.
- Minimal distortion in the substrate reduces the need for corrective machining.
- Easy automation and integration into CNC and CAD/CAM production environments.
- Reduced production times and improved thermal control.
- Good mechanical properties and suitable for the repair of worn parts.
Applications
Laser cladding is suitable for a variety of industries ranging from agriculture and aerospace to mining and power generation. Example applications include:
- Cutting Tools: Protects saw blades, counter blades, and disc harrows from wear and corrosion.
- Drilling Tools: Provides high-performance wear protection for oil, gas, and geothermal tools.
- Heat Exchangers: Offers corrosion resistance and toughness to prevent cracking.
- Hydraulic Cylinders: Superior alternative to chrome plating, improving durability by up to 100%.
- Replacement for Hard Chromium Plating: An efficient, high-speed solution for modern industrial requirements.
Frequently Asked Questions
1. What is the primary advantage of laser cladding over traditional coating methods?
Laser cladding provides higher bond strength, minimal distortion, and a very narrow heat-affected zone, resulting in superior quality coatings with almost zero porosity.
2. Can this CNC laser cladding machine be integrated into existing production lines?
Yes, our equipment is designed for easy automation and seamless integration into standard CNC and CAD/CAM production environments.
3. What types of industries benefit most from this technology?
It is widely used in aerospace, agriculture, heavy-duty machinery, petroleum metallurgy, and the automotive industry for both new part manufacturing and repair.
4. Is laser cladding an effective replacement for hard chromium plating?
Absolutely. Developments in extreme high-speed laser application now allow it to be a faster, more efficient, and more environmentally friendly alternative to traditional hard chromium plating.
5. Does the machine support custom laser heads and accessories?
Yes, we offer various optional accessories including inner hole cladding heads, temperature closed-loop monitoring, and online detection systems to suit specific application requirements.
Zico Machine
