📊 Basic Information
Power Density:
Deep Fusion Welding
Laser Classification:
Fiber / Diode Laser
Rotation Diameter:
400 / 600 mm
Motion Mechanism:
3+1 Axis
Spindle Speed:
1-150 / 1-200 Rpm
Deposition Efficiency:
≤ 500 Cm²/Min
Layer Thickness:
50 - 1500 μm
🚀 Product Description
The Ultra-high-speed Laser Cladding System is an advanced composite machine that perfectly integrates turning, cladding, and mirror processing into one platform. Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup.
This system eliminates the round runout errors usually caused by multiple clampings. As a result, it drastically improves both coating quality and overall production efficiency, delivering high integration and exceptional reliability.
⚙️ Technical Specifications
| Specifications |
Details |
| Laser Source | Fiber / Diode laser |
| Laser Power | ≤ 12 kW |
| Processing Length | 3 m |
| Maximum Rotation Diameter | 400 / 600 mm |
| Weight Capacity | 3 t |
| Motion Mechanism | 3+1 Axis |
| Spindle Speed | 1-150 / 1-200 rpm |
| Deposition Efficiency | ≤ 500 cm²/min |
| Layer Thickness | 50 - 1500 μm |
| Substrate Dilution Rate | < 1% |
| Repeat Position Accuracy | ± 0.05 mm |
⭐ Features & Advantages
- ✅ Programmable Hydraulic Tailstock: Easy adjustment of ejector pin force for optimal stability.
- ✅ Maximum Processing Efficiency: High-speed deposition up to 500 cm²/min.
- ✅ Highly Stable Coating: Substrate dilution rate < 1% with precise layer thickness.
- ✅ Multi-Speed Auto Tuning: Supports various speeds from 0.5 to 200 rpm for flexible processing.
🛠️ Industrial Applications
This equipment is essential for manufacturing and repairing industrial shafts and rolls across heavy-duty sectors:
- Metallurgical Industry
- Coal Mining Machinery
- Construction Machinery
- Shipbuilding & Shipyards
💡 Smart Maintenance Solutions
Break Wear Limits with Smart Laser Cladding System
Nondestructively repair high-value metal parts and keep core equipment running longer. Rebuild surfaces and restore factory precision with industry-leading strengthening solutions.
Precise Control: Minimal heat input ensures base material never warps.
Metallurgical Bond: The layer fuses densely with the substrate, resisting peeling and impact.
Automated Operation: Smart closed-loop control system makes complex processing simple.
📦 Main Products & Packaging
❓ Frequently Asked Questions
What is the maximum deposition efficiency of the system?
The system achieves a high deposition efficiency of up to 500 cm²/min, making it suitable for high-volume industrial repair and manufacturing.
How does the system ensure the stability of the cladding layer?
The system maintains a substrate dilution rate of less than 1%, ensuring a dense metallurgical bond that resists peeling and withstands high-impact strikes.
Can this machine handle different types of workpieces?
Yes, it is specifically designed for industrial shafts and rolls. It features a programmable hydraulic tailstock to adjust pressure for optimal stability across different workpiece sizes.
What is the repeat positioning accuracy of the system?
The system offers high precision with a repeat positioning accuracy of ± 0.05 mm, ensuring consistent quality across multiple operations.
Does the system require multiple clampings for different processes?
No, it integrates turning, cladding, and mirror processing into one platform. Additive, deductive, and finishing tasks can be completed with a single clamping setup to avoid runout errors.
What laser sources are compatible with this equipment?
The system is compatible with both Fiber and Diode laser sources, with power levels supported up to 12 kW.
Zico Machine
