Automatic Laser & Wire Cladding Welding Machine With CNC System
I. Description
Laser wire cladding welding machines utilize a high-power laser. A precision cladding head focuses the laser beam onto the substrate surface, while simultaneously feeding a metal wire into the laser beam's active area. The high energy of the laser beam rapidly melts the wire, forming a molten pool. Simultaneously, some of the energy also melts a thin layer on the substrate surface. As the cladding head and workpiece move relative to each other, the molten pool rapidly solidifies, forming a surface coating that is metallurgically bonded to the substrate material.
II. Core Components
Laser System: Typically uses a 500W-6000W fiber laser, offering high stability and excellent beam quality.
Wire Feed System: Precision wire feed mechanism (e.g., servo motor drive) supporting solid or flux-cored wire (0.8-2.0mm diameter).
Cooling System: Water or air cooling to ensure long-term operation.
Control System: CNC or PLC control with integrated human-machine interface (HMI), programmable paths.
Shielding Gas: Argon/Nitrogen to prevent oxidation and improve cladding quality.
III. Parameters
Item
Parameter
Laser Power
500W-6000W
Spot Diameter
1-5mm (Adjustable)
Wire Feed Speed
1-10m/min
Cladding Thickness
0.2-3mm/layer (Multi-layer up to 10mm)
Shielding Gas
Flow 10-20L/min (Argon)
IV. Advantages
Product Detail Gallery
Our Services
01 After-Sales Support
Online camera inspection is available for tracking manufacturing from the very beginning.
Online installation support and maintenance services are readily available.
Expert engineering teams are available for overseas deployment and service.
All spare parts are available at highly competitive prices for their entire lifetime.
02 Warranty Policy
12 Months Warranty: Responsibility is fully assumed for the smooth, regular operation of the entire machinery system starting from the Bill of Lading date. Under this warranty, if any damage or system disorder arises due to component quality issues, replacement parts will be provided promptly.
* Note: Wearable parts are excluded from free replacement terms. Damages resulting from improper operations or electrical grid failures are not covered.
Service Delivery & Installation Guidelines
Deployment: Qualified engineering personnel will be dispatched within one week of receiving support requests to oversee installation, commissioning, and training on-site.
Coverage: The client coordinates round-trip travel tickets, localized transport, internal/international transport, safe accommodation, and corresponding daily technician labor fees.
Engineering Support: Standard engineering labor costs are estimated at 100.00 USD per person per day. Appropriate translation support should be organized for the service duration.
Workshop Overview
Frequently Asked Questions
1. How to customize an automatic welding machine for your workpiece?
Please provide us with the following details so we can design a system optimized for your needs:
• The material details of your workpiece.
• The dimensions (length, width, thickness) of the workpiece, or a dimensional blueprint drawing (include the min and max size range if workpieces vary).
• Real photographs of the workpiece are also highly helpful.
2. What are the core components of the automatic welding system?
Depending on configuration, our standard setups integrate a solid suite of core components including high-precision PLC units, CNC controller units, high-speed frequency inverters, advanced servo motors with matching drivers, heavy-duty welding power sources, high-precision welding torches, robotic systems, and pneumatic control modules.
3. Is it possible to design a multi-station system with multiple welding torches?
Yes, absolutely. We can construct multi-station systems equipped with one, two, or multiple active welding torches working in parallel configurations to significantly boost production output and efficiency.
4. What component brands are integrated inside the machinery?
We integrate standard components from industry-leading international and reputable domestic brands. For power sources, Panasonic and OTC systems are commonly deployed, but we can easily configure Lincoln or Miller sources according to your preferences. For PLC modules, Siemens and Omron are highly favored, and premium robotic arms from Yaskawa, ABB, KUKA, or OTC can be selected.
5. What kinds of welding machines are available?
Our specialized product configurations cover three key dimensions:
• Power Source Type: Automatic TIG, MIG, and Submerged Arc (SAW) welding systems.
• Application-Based: Automotive parts assembly, structural scaffolding components, pipe-to-flange junctions, tank storage fabrication, hydraulic piston rod assemblies, and wheel production lines.
• Seam Geometry: Optimized solutions for circular/girth seams, longitudinal straight seams, square profiles, and highly complex, irregular multi-axis paths.
6. Is it possible to extend the warranty duration?
Yes, our standard complimentary warranty is 1 year. If your project mandates extended coverage, we offer customizable long-term warranty extension options at a nominal cost. Regardless of the chosen warranty term, all products come backed by our lifelong dedicated after-sales customer support services.
Zico Machine
